MR Series Metal Alloy Low-Resistance Chip Resistors


The MR Series is a range of lead-free, halogen-free, RoHS-compliant metal alloy low-resistance chip resistors in 2512 and 2818 SMD footprints, rated at 2W, 3W, and 5W respectively and qualified to AEC-Q200 for automotive applications. Resistance values span 1mΩ to 50mΩ across the range, with tolerance options of ±0.5%, ±1%, ±2%, and ±5%. The operating temperature range is −55°C to +170°C for the MR2512 and −65°C to +170°C for the MR2818.
Two product variants are offered within each package: the Normal Type (*Z suffix), which is optimised for low inductance with a measured inductance of no greater than 5nH, and the Anti-Surge Type (*G suffix), which uses a construction designed to withstand overload and surge conditions. Resistive element materials are selected by resistance value and package to achieve the required combination of TCR and power handling: manganese copper (MnCu) for the lowest resistance values where TCR must be tightly controlled, iron chromium aluminium (FeCrAl) for the higher resistance values in the MR2512*G, nickel chromium aluminium (NiCrAl) for the upper resistance range of the MR2818, and manganese copper tin (MnCuSn) for the lowest resistance values in the MR2818. All variants are supplied on 12mm or 16mm tape and reel for automated surface-mount assembly.



What are the MR Series Metal Alloy Low-Resistance Chip Resistors?


The MR Series is a family of power-rated surface-mount current sensing resistors that combines multiple resistive alloy materials, two structural variants, and two package sizes to address a wide range of accuracy, inductance, and surge-handling requirements within the standard 2512 and 2818 chip footprints. The AEC-Q200 qualification across the full range makes the MR Series suitable for direct use in automotive designs without additional component-level qualification activity.

The Normal Type (MR2512*Z and MR2818*Z) prioritises low inductance, achieving no more than 5nH across the resistance range. This is significant in switching power conversion circuits, motor drives, and other applications where the current sensing resistor carries high-frequency switching currents: at elevated frequencies, a resistor with significant inductance introduces reactive impedance that distorts the current waveform seen by the sensing circuit, causing measurement error and potentially destabilising control loops. The MnCu element in the MR2512*Z delivers a TCR of no more than ±50ppm/°C across the 2mΩ to 20mΩ range, while the MR2818*Z uses MnCuSn, MnCu, and NiCrAl alloys across its 1mΩ to 50mΩ span to maintain TCR within ±75ppm/°C to ±250ppm/°C depending on resistance value.

The Anti-Surge Type (MR2512*G) uses a construction engineered to withstand short-duration overload events that would degrade or destroy a standard low-inductance element. Its resistance range extends from 1mΩ to 50mΩ, with MnCu used from 1mΩ to 4mΩ and FeCrAl from 5mΩ to 50mΩ, maintaining TCR within ±50ppm/°C to ±100ppm/°C. The anti-surge construction absorbs transient energy without the resistance shift or physical damage that arises in standard elements subjected to the same stress, making it the appropriate choice for circuits where motor start-up inrush, capacitor discharge, or load dump events will periodically subject the shunt to currents well above its steady-state rating.

Short-time overload is rated at five times rated power for five seconds for the MR2512 and four times rated power for five seconds for the MR2818, with resistance change not exceeding ±1.0%. Environmental qualifications follow JIS C5201-1, IEC-60115-1, JESD22, MIL-STD-202, and AEC-Q200-006 methods, covering 1000-hour high-temperature exposure at 170°C, 1000-cycle temperature cycling from −55°C to +155°C, 1000-hour biased humidity at 85°C and 85% RH, 1000-hour load life at rated power, solder heat resistance at 260°C, dielectric withstanding voltage at 500VAC, bending strength, core body strength, and terminal strength per AEC-Q200-006. Resistance values are laser-marked in a four-digit format using the letter ‘R’ to denote the decimal position in ohms.
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MR Series Metal Alloy Low-Resistance Chip Resistors Specifications


A practical overview for engineers and procurement teams evaluating resistive solutions.


MR metal alloy low resistance shunt
Model: MR
Resistor type: Metal alloy
Description: Low resistance
Power Rating: 2W, 3W, 5W
Resistance (Ω): 4m~100m
Tolerance (%): ±1, ±2, ±5
TCR (ppm/C): 50, 75, 200



Applications of the MR Series Metal Alloy Low-Resistance Chip Resistors


Where RARA metal clad resistors are deployed in the field.


Automotive power electronics — current sensing in on-board chargers, DC-DC converters, electric power steering systems, and battery management units in hybrid and battery electric vehicles, where AEC-Q200 compliance and the extended −65°C to +170°C operating range of the MR2818 address automotive environmental requirements directly.
Battery management systems — charge, discharge, and balancing current measurement in lithium-ion traction battery packs and 48V mild-hybrid systems, where the low TCR of the MnCu and MnCuSn element materials maintains measurement accuracy across cell temperature variations.
Switching power supplies and DC-DC converters — inductor current sensing and output current monitoring in high-frequency synchronous converters, where the ≤5nH inductance of the *Z variants preserves measurement accuracy at switching frequencies where standard chip resistors would introduce phase error.
Motor drive and inverter circuits — phase and DC bus current sensing in brushless DC motor drives, variable-speed drives, and servo amplifiers, where both the low inductance of the *Z variant and the surge robustness of the *G variant have application depending on the specific drive topology and overload profile.
Entertainment and consumer electronics power circuits — current sensing in power amplifier supply rails, gaming console power management, and high-current USB and fast-charge power delivery circuits requiring compact, accurately rated shunt elements.
Industrial power conversion equipment — current sensing in uninterruptible power supplies, welding power sources, and industrial motor controllers, where the 3W MR2512 and 5W MR2818 ratings accommodate the higher continuous current levels of industrial load profiles.
Measuring instruments and precision test equipment — reference shunt elements in current calibrators, power analysers, and data acquisition systems where stable, low-TCR metal alloy construction is required for traceable measurement accuracy over temperature.
High-frequency and RF-adjacent power circuits — current sensing and resistive damping in circuits where stray inductance of the sensing element would otherwise introduce unwanted impedance at the operating frequency, making the low-inductance *Z variant the appropriate selection over wirewound or standard thick-film alternatives.




Related Products of the MR Series Metal Alloy Low-Resistance Chip Resistors



MFF metal alloy low resistance shunt


Model: MFF
Resistor type: Metal foil
Description: Low resistance chip
Power Rating: 0.33W~4W
Resistance (Ω): 0.5m~100m
Tolerance (%): ±0.3, ±0.5, ±1
TCR (ppm/C): 30-100
MFR metal alloy low resistance shunt


Model: MFR (Metal foil)
Resistor type: Metal foil
Description: Low resistance chip
Power Rating: 0.33W~5W
Resistance (Ω): 1m~700m
Tolerance (%): ±0.5, ±1
TCR (ppm/C): 50, 75, 100

MFF metal alloy low resistance shunt


Model: MFF
Resistor type: Metal foil
Description: Low resistance chip
Power Rating: 0.33W~4W
Resistance (Ω): 0.5m~100m
Tolerance (%): ±0.3, ±0.5, ±1
TCR (ppm/C): 30-100
LR metal alloy low resistance shunt


Model: LR
Resistor type: Metal alloy
Description: Low resistance
Power Rating: 0.5W~5W
Resistance (Ω): 0.2m~300m
Tolerance (%): ±0.5, ±1, ±2, ±5
TCR (ppm/C): 25-175



Why Choose RARA Current Sensing Resistors


What sets RARA apart for engineers and procurement managers in industrial and automotive markets.


01
8 Sub-Categories

No other single supplier covers AEC-Q200 chip shunts, milliohm precision types, four-terminal Kelvin shunts, power metering, and 12,000A panel shunts under one ISO-certified roof.

02
Extreme Precision

HPS, UHPS, and PSS precision shunts deliver ±0.05% tolerance and 3 ppm/°C TCR — meeting the accuracy demands of EV battery coulomb counting, precision power analyzers, and billing-grade energy metering.
03
Automotive Qualified

Multiple AEC-Q200 certified models (BCS, LRA, ECS, BWR, TCS, PCBS) with IATF 16949 manufacturing certification — covering EV battery management, motor control, and charging applications.
04
Global Track Record

Trusted by Tesla, GM Korea, Proterra, Siemens, Rockwell, and Schneider Electric — deployed in EV powertrains, industrial drives, and utility metering systems across six continents.




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