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TCSN8536 Series Current Sensing Resistors


The TCSN8536 is a four-terminal, bus-bar, metal strip current shunt assembled using electron beam welding, rated for a maximum power of 50W at a terminal temperature of 140°C or below. It is offered in three resistance values: 0.025mΩ with a maximum TCR of ±150ppm/°C, and 0.05mΩ and 0.1mΩ each with a maximum TCR of ±100ppm/°C. At the 0.025mΩ value the part supports continuous current up to 1200A under the same terminal-temperature condition. Resistance tolerance options of ±0.5%, ±1% and ±5% are available. Thermal resistance is 2K/W, thermal EMF is held below 1μV/°C from 0 to 100°C, and parasitic inductance is below 5nH. The part operates from –55°C to +170°C and is RoHS compliant and AEC-Q200 qualified.



What are the TCSN8536 Series Current Sensing Resistors?


The TCSN8536 is part of RARA's TCSN series of bus-bar current shunts, built as a four-terminal metal strip element joined to copper terminals by electron beam welding, giving an all-metal, solder-free current path. Beyond the long-term stability and low TCR shared with other shunt families, the TCSN series is specifically engineered to absorb high pulse power and to maintain very low inductance, below 5nH, together with excellent frequency characteristics. This combination of high pulse-handling capability and low inductance makes the TCSN8536 well suited to fast-changing or pulsed current waveforms where a standard shunt's inductive reactance would distort the measured signal.

Voltage sensing on the TCSN8536 can be configured in several ways to suit different assembly methods: a standard non-tap version for direct PCB mounting, a press-fit type with nickel-tin plated press-fit pins, and a tap (or hole) type using an M3 tap or hole for screw-terminal sensing connections. Terminal plating is also available as an option, with a nickel-tin finish offered alongside the standard unplated terminal. Each part carries a printed marking and QR code identifying the model, size, tolerance, production date, serial number, supplier, lot number, batch number and resistance value in nano-ohms, supporting full traceability through manufacturing and field use.

As with the part's power rating, the 50W maximum applies up to a terminal temperature of approximately 140°C, after which the derating curve reduces allowable power roughly linearly to zero as the terminal approaches the 170°C upper limit, reflecting the bus-bar's conduction-dominated thermal path. The TCSN8536 is qualified against an extensive set of environmental and mechanical tests, including TCR verification from −40°C to +140°C, 260°C solder heat resistance, 1000-hour load life cycling at rated current, high-temperature and high-humidity exposure, 1000-cycle temperature cycling between −55°C and +155°C, 1000-hour high-temperature storage at 170°C, low-temperature load testing down to −45°C, vibration testing across 10 to 2000Hz at 5g over three axes, and mechanical shock testing at 100g with a 6ms half-sine pulse in six directions. Extended resistance values beyond the three listed are available on request.
TCS8536 PDF Download



TCSN8536 Series Current Sensing Resistors Specifications


A practical overview for engineers and procurement teams evaluating resistive solutions.


Model: TCSN8536
Resistor type: AEC-Q200 E-beam
Description: Shunt
Power Rating: 50W (max.)
Rated Current: 1200A Continuous
Resistance (Ω): 0.025m, 0.05m, 0.1m
Tolerance (%): ±0.5, ±1, ±5
TCR (ppm/C): 100, 150



Applications of the TCSN8536 Series Current Sensing Resistors


Where RARA current sensing resistors are deployed in the field.


The TCSN8536's high pulse power capability, low inductance and excellent frequency response make it well suited to demanding current-sensing tasks in fast-switching and high-power environments.
Typical applications include battery charging current control in automotive electronics, current detection in precision power sources and constant current sources, and current monitoring within industrial power conversion circuits.
Its bus-bar construction and configurable voltage-sensing terminals also suit it to hybrid electric vehicle (HEV) powertrains, fuel cell systems, and constant electronic load equipment, where accurate current measurement under pulsed or high-frequency conditions is required.




Related Products of the TCSN8536 Series Current Sensing Resistors



PCBS AEC-Q200 PCB+shunt



Model: PCBS
Resistor type: AEC-Q200 PCB+shunt
Description: Current sensing module
Rated Current: 350~1000A
Resistance (Ω): 25u, 50u, 100u
Tolerance (%): ±5
TCR (ppm/C): 100

TCS8440T  AEC-Q200 Resistor



Model: TCS8440T
Resistor type: AEC-Q200 E-beam
Description: E-beam welded shunt
Power Rating: 36W
Rated Current: 840A
Resistance (Ω): 0.05m
Tolerance (%): ±1, ±2, ±5
TCR (ppm/C): 100

ECS  AEC-Q200 Resistor



Model: ECS
Resistor type: AEC-Q200
Description: Chip shunt
Power Rating: 1W~15W
Resistance (Ω): 0.2~10m
Tolerance (%): ±1, ±2, ±5
TCR (ppm/C): 100-200

TCS  AEC-Q200 Resistor



Model: TCS
Resistor type: AEC-Q200 E-beam
Description: Shunt
Power Rating: 12W~36W
Rated Current: 200~350A
Resistance (Ω): 0.05~0.5m
Tolerance (%): ±1, ±2, ±5
TCR (ppm/C): 100



Why Choose RARA Current Sensing Resistors


What sets RARA apart for engineers and procurement managers in industrial and automotive markets.


01
8 Sub-Categories

No other single supplier covers AEC-Q200 chip shunts, milliohm precision types, four-terminal Kelvin shunts, power metering, and 12,000A panel shunts under one ISO-certified roof.

02
Extreme Precision

HPS, UHPS, and PSS precision shunts deliver ±0.05% tolerance and 3 ppm/°C TCR — meeting the accuracy demands of EV battery coulomb counting, precision power analyzers, and billing-grade energy metering.
03
Automotive Qualified

Multiple AEC-Q200 certified models (BCS, LRA, ECS, BWR, TCS, PCBS) with IATF 16949 manufacturing certification — covering EV battery management, motor control, and charging applications.
04
Global Track Record

Trusted by Tesla, GM Korea, Proterra, Siemens, Rockwell, and Schneider Electric — deployed in EV powertrains, industrial drives, and utility metering systems across six continents.




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